716-648-1048
Case Study: Military-Grade Wide Area LED Lighting
A long-term client serving military shipyards relied on Alert Reel Manufacturing to provide durable, portable wide-area lighting solutions for maintenance applications. These lights are essential for illuminating walkways and work zones on ships where onboard lighting is unavailable, especially during repairs or inspections.
The Challenge
The client had been using a wide-area ProLite lighting system that Alert Reel Manufacturing designed years earlier. The original unit was highly successful due to its:
- Rugged construction.
-
High-lumen fluorescent output.
-
Corded operation suitable for extended shifts.
-
Daisy-chain capability for linking up to 10 units.
-
Reliability in demanding industrial and military environments.
However, changes in technology and customer expectations made an upgrade necessary. The client needed:
- A transition from fluorescent to modern LED technology.
-
Higher energy efficiency.
-
Equal or improved brightness.
-
The same rugged durability and long lifespan.
-
Full compatibility with their existing use cases and daisy-chain requirements.
“Our goal was a seamless evolution. By integrating cutting-edge LED technology into the proven, rugged ProLite product, we gave our client significantly better efficiency and light output while ensuring zero disruption to their critical shipyard operations and maintaining the unit’s long-standing reputation for military-grade durability.”
The Solution
Alert redesigned the ProLite lighting system to deliver a next-generation LED version while maintaining the original product’s proven performance.
- Key Enhancements
- Improved brightness and longer lifespan.
- Full daisy-chain support for linking up to 10 lights.
- Durable, portable construction for harsh shipyard environments.
- Retention of the familiar form factor and rugged mechanical design.
The approach was an evolution—not a reinvention—ensuring users could adopt the new lighting system seamlessly.
The Results
Why This Matters
This project showcases Alert Reel Manufacturing’s ability to modernize proven ProLite legacy products with updated technology while preserving the features customers depend on. By migrating a rugged, reliable fluorescent system to an LED-based platform, Alert delivered a future-ready solution without compromising on longevity, durability, or ease of use.
Contact Alert Reel Manufacturing
Alert Reel Manufacturing is a leading manufacturer of retractable cord reels, cord reels with lights, extension cords & cord management, and handheld task lighting. We can also develop and manufacture unique private-label products and custom solutions for all of these product categories.
